Revolution VI: Styrene Nacho

I've been working on my incredibly stupid plan to organize my tools by boxing them by type and hanging them on the wall, so I got a bunch of the littler, non-folding Trusco toolboxes. The only problem is that they don't have divider options like the bigger ones to. The solution is 1mm styrene sheets! These are used in model-making, but they seem sort of under-appreciated for tool storage.

Sizing for the main business.

Cut & notch.

Okay to start off with. A little felt to stop the Dremel rattling.

Look, I don't have a drill press, okay? I spent all my money on toolboxes. Well, I actually do have a thingy that holds rotary tools vertically, but it's flimsy enough that just holding my drill did a better job.

Bits to cover the horribleness.

Pretty good start, but the top is ugly.

A little bit of square tubing cleans it up.

Last touch: so, when you use a Dremel, or at least when I use a Dremel, I usually want one of two bits. So: two strong magnets and some scrap wood...

And bam! A little quick-access dealie. The lid has enough crown that the cutting wheel fits.

All done.

I get my styrene from Evergreen Scale Models, since they have the fun box sections and so on. All you need are the sheets, an adhesive like Weld-On 3, a little brush, and an X-acto knife. I make them pretty snug, then secure them lightly with just a bit of Super Glue, so that they're easy to rip out.

Works great for chisels, too. 2mm styrene might be the way to go; I used 1mm since it's easy to work with, but as you can see, this one got a little tweak to it.